All-electric Injection Molding Machine for Lens
全電動レンズ専用射出成形機
全電動レンズ専用射出成形機

Special video

Platens keep high parallelism

Thermal Free Platens
日本特許出願済
The injection molding machine for lens adopts specially structured
Thermal Free Platens that minimize any irregular deformation due to heat,resulting in a platen that keep platen parallelism and straightness.
サーマルフリープラテン
【サーマルフリープラテンの温度と偏芯量の推移】

Conventional Platens

Heat flow model

熱の流れの模式図 熱の流れの模式図

Temperatures differ above and below the platen
because heat propagated to the frame

Deformation accentuating model

変形量を強調した模式図
変形量を強調した模式図

Deformation is uneven across the platen, so the platen does not stay flat.

Thermal Free Platens

Heat flow model

熱の流れの模式図 熱の流れの模式図

Heat propagates symmetrically upwards/downwards.
Temperature is the same above and below the platen.

Deformation accentuating model

変形量を強調した模式図
変形量を強調した模式図

Upward/Downward deformation is even across the platen, so the platen stays flat.

Prevents tilting of fixed platen

High precision nozzle touch
The 2-axis support mechanism provides a load distribution centered on the nozzle.
Thus, it is possible to prevent the fixed platen from tilting during filling and holding pressure.
高精度ノズルタッチ機構
固定プラテンが傾斜
2軸でノズル軸対称の荷重分布
2軸でノズル軸対称の荷重分布
2軸でノズル軸対称の荷重分布

Prevents misalignment and galling

Nozzle touch force
feedback control
Nozzle touch pressure-increasing/pressure-release can be controlled along the molding process and set numerically.
It suppresses tilting of the fixed platen and deformation of the mold,
and prevents misalignment and pin galling.
ノズルタッチ力フィードバック制御
ノズルタッチ力フィードバック制御

Optimal design for optical molding

Screw assembly for lens
Sumitomo offers two types of screw assemblies designed specifically for optical molding.
Type A keeps shearing force low to prevent resin from carburizing.
It works with all optical resins but is particularly effective in COC molding.
Type B is configured for extensive kneading (subflight) to prevent air bubbles and incomplete melting.The benefits are seen in molding COP and PC lenses.
光学成形に最適な設計
光学成形に最適な設計
光学成形に最適な設計

【 Comparison of defective rates】

日本特許出願済

According to the conditions set by Sumitomo when using type A

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