Sumitomo Heavy Industries Material Handling Systems Co.,Ltd
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Material Handling SystemNiihama Training Center
Niihama Works Niihama Training Center
Material Handling System
Material Handling System service menu

Our company offers a wide range of services indispensable to customers wishing to support the safe operation of their equipment or improve their capabilities. This service menu, which can be tailored to customers' individual needs, includes security inspection, equipment diagnosis, part-by-part upgrading and functional enhancement.


Sumitomo offers services that support and improve the stable operation of customer equipment, throughout Japan and around the world. Moreover, the Company can also respond to the following needs, for even greater customer satisfaction.


A variety of services encompassing the equipment of Sumitomo as well as many other equipment manufacturers.
・Guarding against earthquake
・Wind-damage preparations
・Anti-dust measures
・Environmental measures: Installation of the Sybrid system, a hybrid power solution that reduces emissions and black smoke from diesel generator sets
・Energy-saving measures: Installation of the Sybrid system, a hybrid power solution that reduces emissions and black smoke from diesel generator sets

Transport system service menu
PREVENTIVE MAINTENACE PROGRAM for CSU

The design of CSU structures takes into consideration the past operational data and experience to produce a robust design, however, depending on the material being handled and onoperating factors, the structure may experience unpredictable loadings. The Preventive Maintenance Program is designed to minimize such situations.


We at Sumitomo recommend our customers to put into place, a Preventive Maintenance Program, which includes Diagnostic Inspections, whenever we deliver equipment.

Preventive maintenance system of continuous unloader
Preventive maintenance system of continuous unloader
photoWith our abundant preventive maintenance techniques, we are able to deliver effective Preventive Maintenance Systems.
In our system, the condition of the crane can be monitored on an on-site display, which constantly receives information from the crane electrical control system.

Further, by connecting the system to telephone lines, we can remotely monitor the crane conditions on our in-house Maintenance PC. The following parameters can be monitored in such a way.

1.Control of digging power
2.Accumulated load ratio
3.Vibration monitoring
4.Monitoring of PLC ladder program
5. Collect operational data
Preventive maintenance system
Diagnostic Inspections
We are offering "Diagnostic" Inspections, using the latest techniques and equipment, to augment our 5 senses. Our Inspection Menu is shown below:
Equipment diagnosis
photo
Remote Monitoring System
Installing the Remote Maintenance System enables customers to prevent trouble, recover quickly when trouble occurs, boost efficiency and save energy, dramatically reducing down time.
System configuration
system configuration
Example of monitoring of operational status
Data can be collected separately by equipment unit, load distribution, torque distribution, speed distribution and other parameters. Changes in each of these variables can be visualized on a month-by-month basis.
Collection of health data
Example of monitoring of frequency of failures
Based on the collected data, trends in failure frequency can be visualized to show:
1) Peaks in cumulative failures in the past, 2) peaks in cumulative failures in the current fiscal year and 3) monthly peaks in cumulative failures.
Number of failure data collection
Cover of operation report
Cover of operation reportBased on monitoring data, reports are prepared for each month and delivered to the customer quarterly.
Based on these reports, we also consult with the customer twice a year on equipment assessment.


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