SUMITOMO HEAVY INDUSTRIES TECHNICAL REVIEW
Sensor-less Phase Detection System for Linear Motors
Takashi SHIRAISHI



In recent years, an increasing number of synchronous AC linear motors have been applied in linear stages of manufacturing machines for semiconductor devices and liquid crystal panels. Formerly, pole sensors were used in detecting phase angles of AC linear motors in most cases. Although there is a method for detecting phase angles without using a pole sensor, the method has disadvantages such as vibrations of the mechanical system caused by the thrust command for detecting phase angles and the inability to the specify travel distance of the machine being detected. In this report, SHI Control Systems, Ltd. (SCS) describes a new control system without pole sensor for detecting phase angles used in SCS's SDLN/SDPF series high-precision driver for controlling linear motors, based on an explanation of the operating principle of synchronous AC servomotors. This control system reduces vibrations generated in detection (low noise) and achieves near-zero travel distance. In addition, the system is capable of accurately detecting the phase of a traveling machine by judging the phase angle according to the acceleration. The control system is especially effective for linear motors that are used in precision mechanical systems with low frictions achieved with air bearings.