SUMITOMO HEAVY INDUSTRIES TECHNICAL REVIEW
Injection-Compression Molding for Optical Elements
Tomohiro HIRANO

Although injection-compression molding has long been studied, this method has not been used because of the unsatisfactory levels of its effects and the complex structure of the metal mold. However, as the demand for molding quality becomes stronger, the injectioncompression molding method is being used in a growing number of applications for optical elements such as optical waveguide, disc and lens. Injection-compression molding has the following effects:
1) Increases dimensional accuracy of the optical lens and prevents a concave lens from being welded.
2) Increases transferability of fine patterns on the optical waveguide and disc.
In this report, we discuss the following phenomena by using a PVT diagram to identify the behavior of resin in the injection-compression molding of an optical waveguide and lens.
1) Compression effect related to transfer of fine patterns in molding an optical waveguide, rising dependence of compression and existence of optimal compression time
2) Relation between the shape of a lens and the compression effect in lens molding